Key System Features

• System Type: Independent Mash Tun, Lauter Tun, and Boil/Whirlpool Kettle.

• Batch Size: 500 liters per batch; multiple brews per day supported.

• Materials: All vessels built with SUS304 stainless steel, with optional copper finish.

• Hot Liquor Tank: Integrated or external HLT for sparge water and cleaning.

• Heating Method: Steam as standard; electric and gas options available.

• Pump Control: Frequency inverter for flow adjustment and gentle wort transfer.

• Advanced Rake System: VFD-driven rake arms with spent grain plow in the Lauter Tun.

• Plate Heat Exchanger: Efficient wort cooling before fermentation.

• Full Platform: Operator platform with anti-slip design and central control cabinet.

• CIP Ball Cleaning: Built-in cleaning nozzles in all tanks for hygiene assurance.

Best Fit Applications

This 500L three-vessel brewhouse is the perfect fit for:

• Brewpubs offering fresh craft beer with high-quality consistency.

• Small craft breweries wanting to increase daily output without scaling up tank volume.

• Test brewing facilities for universities or beer brands.

• Hospitality groups looking to bring brewing in-house for experience-focused dining.

• Contract brewing setups with fast turnaround expectations.

Process Efficiency – How Three Vessels Make Brewing Better

The three-vessel configuration separates mash, lautering, and boiling processes, allowing one process to begin while another finishes—drastically reducing total brew time. Benefits include:

• Simultaneous Brewing Steps
  Start a new mash while the first batch is in the kettle.

• Greater Lautering Control
  Dedicated Lauter Tun with rakes improves extract efficiency and clarity.

• Improved Workflow for Brewpubs
  Brew more varieties daily with less wait time and downtime.

• Reduced Risk of Cross-Contamination
  Each tank has a specific function, making cleaning and control easier.

Installation, Cleaning & Upkeep

Installation:

• Modular skid-mounted system for fast installation.

• Tonsen provides onsite setup support or remote video guidance.

• Utility maps and piping diagrams included with each order.

Cleaning & Maintenance:

• Full CIP Coverage: Each vessel equipped with spray balls and chemical access ports.

• Easy Access Design: Manways, valves, and panels designed for maintenance without disassembly.

• Hygienic Welds: TIG welding throughout the system ensures clean surfaces and long-term durability.

Why Tonsen is Your Trusted Brewhouse Supplier

• Specialized in Craft Brewing Systems: More than 15 years in designing brewhouses under 2000L.

• Customized Fabrication: Layouts adapted to your site, brewing method, and heating source.

• Fast Global Delivery: Delivered and installed across 50+ countries.

• Compliance Ready: CE-certified, UL-ready, and ISO9001 factory.

• Expert Support: Technical engineers available before and after purchase.

FAQs – 500L Three-Vessel Brewing System

Q1: Can I brew different beer styles on the same day?
A1: Yes. The three-vessel system allows overlapping batches and flexible scheduling.

Q2: How long does a full brew take?
A2: A single 500L brew takes approximately 5.5–6 hours, depending on recipe complexity.

Q3: Is this brewhouse suitable for small spaces?
A3: Yes. The layout is compact and customizable for indoor or outdoor installation.

Q4: What’s included in the control system?
A4: Options include semi-automatic or PLC touchscreen automation with digital temperature control, pump switches, and timers.

Q5: Can the system be connected to existing tanks?
A5: Absolutely. The brewhouse can integrate with your current cellar setup or expansion tanks.

Take Your Brewpub to the Next Level

With Tonsen’s 500L Three-Vessel Brewhouse, you get precision, flexibility, and the performance you need to grow. Brew faster, cleaner, and with more consistency—without expanding your footprint.

Contact us today for pricing, layout planning, and customization options. Let’s brew something remarkable.