4000L Brewery System
Scale Up Your Brewery Production with Tonsen’s 4000L Brewery System
The 4000L Brewery System from Tonsen is engineered for large-scale craft breweries, regional production hubs, and contract brewing facilities demanding high efficiency, exceptional quality, and robust scalability. This 40HL brewhouse enables breweries to meet increasing market demand with consistent batch quality and streamlined operations.
Constructed from premium SUS304/SUS316L stainless steel, the system integrates advanced temperature control, automated cleaning (CIP), and customizable automation, suitable for brewing a wide range of beer styles—from classic lagers to hop-driven IPAs and complex barrel-aged ales.
4000L Brewery System – Advanced Large-Scale Brewing Solutions for Commercial Breweries
Technical Specifications
Brewhouse Capacity: 4000 liters per batch (40HL)
System Configurations: 3-vessel or 4-vessel brewhouse setups
Material: Food-grade SUS304 or SUS316L stainless steel
Heating Methods: Steam, electric, or direct fire
Control System: PLC automation with touchscreen interface or manual operation
Fermentation Tank Compatibility: Designed for 4000L+ cylindroconical fermenters
Cleaning System: Fully integrated CIP with hot and cold water tanks
Insulation: 100mm polyurethane foam insulation for energy efficiency
Surface Finish: Mirror-polished internal welds (Ra <0.6μm) for optimal sanitation
Cooling: Independent glycol jackets with precise temperature control zones
Key Features of the 4000L Brewery System
1. High-Capacity Brewing for Commercial Scale
Ideal for breweries scaling up to national and international distribution
Supports multi-batch brewing to maximize production throughput
Compatible with a wide range of beer styles including lagers, ales, sours, and specialty brews
2. Precision Automation & Sanitation
Advanced PLC control for precise management of temperature, pressure, and timing
CIP cleaning stations reduce downtime and maintain hygienic operations
Pressure-rated vessels support in-tank carbonation and spunding processes
3. Flexible & Scalable Design
Modular fermentation cellar expansion with additional fermenters and bright tanks
Customizable brewery layout to optimize space and workflow
OEM branding and bespoke feature integration available
Applications & Use Cases
Large craft breweries expanding production capacity
Contract breweries requiring reliable high-volume brewing systems
Breweries launching diverse seasonal and specialty beers
Brewpubs and regional breweries transitioning to large-scale operations
Why Tonsen for Your 4000L Brewery System?
15+ years of experience in professional brewery equipment manufacturing
Certifications: ASME, PED, CE for global compliance and safety
Extensive export experience to 50+ countries worldwide
Comprehensive support from design and manufacturing to installation and training
Dedicated after-sales service and ongoing technical assistance
FAQ – 4000L Brewery System
Q: What is the average batch time?
A: Typically between 8 and 12 hours depending on beer style and process parameters.
Q: Can this system be automated?
A: Yes, Tonsen offers full PLC automation options with user-friendly touchscreens.
Q: How energy efficient is the system?
A: Equipped with advanced insulation and glycol cooling systems to optimize energy use.
Q: Do you provide installation and technical training?
A: Yes, we offer global installation guidance and operator training.